Blue Sea Manual Battery Switches

Blue Sea Systems' new m-Series Battery Switch is a great choice for most boaters. Its "mini" size, flexible mounting options, and current-carrying capacity make this battery switch a wise choice. The m-Series switch is versatile enough to meet just about any battery switch application for small and medium-size boats.

 

Battery switches isolate the potentially destructive energy in the battery banks when the Boat is not in use or during emergencies.

 

It is very compact, measuring less than 3" by 3" (7.6cm X 7.6cm), making it ideal for installations where there are size and space constraints. In spite of its size, its current-carrying capacity exceeds many standard-size switches.

 

Models

  • Single Circuit ON, OFF-Disconnects a single battery bank in emergencies, or when the Boat is not in use. It is available with a key or a knob.




  • Selector 1, 2, 1+2, OFF-Selects either battery bank 1 or battery bank 2, or both battery banks are combined for charging or emergency starting.

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Current and Voltage Ratings

The mini size of Blue Sea Systems' m-Series battery switches is deceiving. These switches are capable of 300 Amperes continuous rating and 500/450 Amperes intermittent rating. The Single Circuit and Selector models are rated at 48V.

 

 

Case Material

The m-Series Battery Switch case is manufactured using two glass-reinforced plastic variations with properties specific to their application in the switch:

  • The front case, knob, snap-on rear cover plate, and removable isolator covers are made from glass-reinforced polycarbonate, a highly impact resistant material.
  • The switch back plate to which the terminal studs are connected is polybutylene terephthalate (PBT) Polymer. PBT is a high heat-rating material not affected by the heat that can be generated by the terminals when operating with high Current.

 

 

Terminal Stud and Electrical Contact Material

The m-Series battery switch is manufactured with copper contacts and tin-plated copper terminal studs. The bare copper contacts provide the best conductivity and therefore the least amount of heating. The 3/8" (M10) tin-plated copper studs provide maximum conductivity and corrosion resistance. The 7/8" (22.2mm) long stud length accepts multiple-cable terminals.

 

On the Selector model, the terminal studs are cold pressed into the copper contacts; On the Single Circuit model, the heads of the studs serve as the electrical contacts. Both techniques provide a very strong mechanical and ideal electrical connection. This technique is better than using a nut to fasten the stud to the bus or backplate-a practice used by most battery switches on the market today. A nut may loosen with vibration or during installation of battery cables. When the one-piece stud is pressed into place, it remains tightly fastened thereby eliminating the risk of overheating and switch failure.

 


 

 

Mounting Options

The m-Series battery switch can be mounted in any one of three convenient ways to meet just about any installation need:

  • Surface mounting




  • Front panel, through hole mounting, this option is self-trimming, for up to 3/4" (19mm) panel thickness




  • Rear-panel, through-hole mounting, for up to 1/8" (3.175mm) panel thickness




  • Rear case installed



The rear cover plate can be attached in all of the mounting configurations. The removable rear cover plate and side isolator covers protect terminal studs. Remove only the side isolator cover required for you to make connections.

The knob can be removed when the switch is in the off position to provide lockout for servicing. This prevents power from being turned on while the electrical system is being serviced. The knob is positively retained in other positions.


 

 

Additional Features

In addition to its compact size, multiple models, and current-carrying capacity, the m-Series Battery Switch also has additional features that make it a desirable choice for many boating needs:

  • Ignition protected-Safe for installation Aboard gasoline-powered boats
  • Accepts up to 4/0 AWG battery cables

 

For more information on Blue Sea m series Manual Battery Switches, contact CH Smith Marine.

m series Single Circuit with Key
m series Single Circuit
m series Selector 4 Position